What Is Compression Molding?
Compression molding is a high- volume, high-pressure method of molding materials. Materials are heated above their melting points, formed and cooled. The advantage of compression molding the ability to mold large, fairly complex parts. Additionally, it’s the lowest cost molding method, wasting minimal material, giving it an advantage when working with expensive compounds.
The compression molding process is a method in which the molding material, generally preheated, is first placed in an open, heated mold cavity. The mold is closed with a top force, and pressure is then applied to force the material into contact with all mold areas. All the while heat and pressure are maintained until the molding material has cured.
Qualiform LLC, Custom Compression-Molded Products
Qualiform is a top leader among rubber molding suppliers with their reliability and product quality. Furthermore, they specialize in the production of custom rubber products. Qualiform offers versatility with multiple types of custom rubber molding. Their team of technicians will recommend the best economical production process for your application needs. Additionally, they will assist you in deciding which polymer is best for your product. However, if you are unsure of what you are looking for, they will give you a wide selection of expert recommendations. With more than forty years of experience as a rubber molding supplier, Qualiform is more than capable of manufacturing the best product for your needs.
Qualiform produces a diverse range of precision rubber components and the affordable production of large, intricate products. Common uses include the production of environmental seal products such as rubber o-rings, seals and gaskets.
Pros of Rubber Compression Molding
- Tooling costs are comparatively low
- Low residual stress left in stock shape
- Short setup time — saves on short production runs!
- Processes stiff, high durometer materials
- Ideal for large parts that require an extensive cure time
- Maximization of cavity count
- Ideal for low volume part requirements
- Ability to process most elastomers and cure systems
Cons of Compression Molded Rubber
- Longer cycle times — not ideal for large volume
- Mid-range precision and consistency
- Labor-intensive process
What Types of Materials Can You Use?
Qualiform we are the experts of rubber. We can mold both synthetic and natural rubbers.
These materials include:
- Butyl
- Colored Compounds
- EPDM
- Natural Rubber
- Neoprene
- Nitrile
- SBR
- Viton™
- Fiber Molding
A Reliable Compression Molding Supplier
Qualiform has been focusing their time and energy on custom rubber products since 1976. Over these past few decades, they have built their reputation as a reliable rubber molding supplier. With a myriad of services such as rubber transfer molding, compression molding, rubber-to-metal bonding, and more, they are capable of producing any custom rubber product you need.
Qualiform dedicates their time to finding and utilizing the best possible rubber molding technology and development resources that are available in the industry. Their goal is to design and manufacture the best rubber products possible. They want to surpass their customers’ expectations for product quality and customer service.
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Qualiform LLC is a rubber molding supplier you can trust. The Qualiform leadership team combines a total of 130 years of knowledge in all areas of the industry. If you are in need of customer rubber products from a reliable rubber molding supplier, contact Qualiform. They can get you the products you need at an unparalleled quality. Learn more about Qualiform LLC, on the ADVAN Design Blog or visit their website.
