Cut to Length and Slitting Line | The Essentials of Metal Processing and Why It’s Important
How Cut to Length and Slitting Line Operate
Cut to length and slitting line are used in metal processing to break down heavy and unworkable metal coils. These lines take the metal and form it into sheets that are then recoiled and passed along for further processing. So, by the time metal gets to the end of the slitting line, it starts to look usable.
Within the cut to length and slitting line equipment inventory, there is tons of variation. That’s because cut to length and slitting line are used for so many different applications. These lines can process stainless steel, aluminum, and other high-strength metals.
Sometimes, these lines have to handle 10,000 lbs or more, while other times they are designed for smaller metal processing facilities. There has to be flexibility in design and manufacturing in order to meet industry needs.
Cut to Length and Slitting Line Variation
In order to find the right cut to length and slitting line, talk to a manufacturer about what you’re looking for. They will be able to examine your facility’s needs and suggest the best type of slitting equipment. That being said, it’s good to familiarize yourself with some common cut to length and slitting line variations in the industry.
Stretch lines, for example, correct surface-to-surface length differential defects to prep the material for stretch leveling. Stretch leveling changes the crystal structure of the metal through tension, reducing internal stress and flattening the material.
Not only does this line prep your metal for stretching, but it then stretches it into the right position. This process is great for processing checkered floor plates and demonstrates proficiency in laser/plasma cutting.
Another cut to length and slitting line variation is the temper mill cut-to-length coil lines. The temper mill line improves flatness, allows you to change the surface finish, and enables you to modify the metallurgical properties of the material. This cut to length and slitting line can be a game-changer when it comes to productivity because it allows you to manipulate the metal the exact way you want during processing.
In general, you should look for precision and engineering excellence when it comes to cut to length, slitting line, or coil slitting line. Regardless of the material you are processing and the weight requirements you need, the design and individual components need to be reliable and safe while improving your workplace efficiency.
What Makes Up Cut to Length and Slitting Line?
Cut to length and slitting line are made up of individual components that serve to break down the large metal coils into smaller, manageable pieces. This process begins with an uncoiler that uncoils the steep strip. As the metal unwinds form the coil, it is sent further down the line. Depending on how fast the uncoiler works, that determines the speed of the rest of the operation.
Slitting lines also have recoilers, which wind slit strips of metal into a spool-shaped device. The metal has to be rewound so it can be further processed at the desired width. In addition to these two parts, most cut to length and slitting line equipment has a scrap chopper that is used to chop up edge trim scrap into smaller pieces.
Scrap choppers make dealing with excess metal much easier, whether you intend to dispose of it or sell it. They collect the scraps into a single place rather than cluttering up your facility.
No matter the size of the cut to length and slitting line you need, the most important thing is to find a manufacturer that you can trust for the job. This is an incredible piece of equipment that can change productivity at your workplace, so find the right engineers who can do it and get to work.